Power plant modeling, controlling & monitoring solution

Power is the backbone of a nation driving economic and social progress. New technologies have created havoc in this field. Currently new ways emerge to monitor and control Power plants worldwide. We have implemented our technology into their systems.

We help creating a Digital Information Modeling of a power plant starting from a green field, which may include a total area 3D scan, creation of 2D/3D model or drawing. We can also use our technology to monitor and control, along with anomaly detection and prediction for any problem may occur in the future.

We help on both green field and retrofit jobs along with Reverse Engineering. We assure best resources in a very cost-efficient way.

We are equipped to help our clients deliver complex and efficient projects as the oil and gas sector experiences accelerated change and new global trends emerge.

Our consultancy services range from initial concept, front end and detail design.

Our technical expertise includes full Engineering support and digitization of the project. We can also help on laser scanning, advanced robotics, drones, virtual reality, augmented reality, machine learning, digital storage, and advanced modelling we work closely with project teams to connect these innovations to outcomes.

We provide full technical and engineering services from project evaluation to full implementation for safe, reliable and technically sound services for your advanced plant management.

Our technical experts set the standards in design from single discipline consultation, to multi-discipline design, we create solutions for projects of any size. We know, no two customers are alike. Our engineers and designers produces detailed designs based on your organization’s standards and preferences.

We have years of experience in process engineering, design, and facilities integration. Our expertise also include conceptual design, front end engineering/design packages, plant/facility layout, detailed engineering with full 3D modeling.

We provide all type of engineering including piping and structural/civil engineering design services for any plant to be installed or already installed. We also provide additional support and expand the project scope including specifications, drawing revisions, additional detail designs, and review and correction drawings. We provide full plant engineering, design and change management support that include full Digital Twin Services.

We are now living in a world where pollution is a threat to our mere existence. Most of the nations are now taking this threat seriously and trying to make the world a better place.

Almost every industry creates pollution at a large scale. We have Global and country specific pollution norms these days. Companies have come up with different effective solutions to arrest the industrial wastes. Different technologies have different approaches and processes. And accordingly, they have their own layouts. We are proud to say that we respect each and every industry giants and follow their approved layouts in our Digital Twin program.

We are working closely with our client to build and maintain the 3D Digital twin of the pollution control systems, that is implemented in different types of plants, like : Power Plants, Process Plants, Oil and Gas refineries, Sugar – Aluminum – Steel – Cement plants, etc. Our Digital Information Modeling provides the client with the exact replica of the existing plant – or a new plant.

Alongside we also work with any kind of predictive analysis of any failure at any location of the plant – done remotely.

Material Handling is one of the common things, that is needed in almost every sector of engineering. Be it Mining, metallurgy, Power, Oil & Gas, Process, Automobile industry – material handling is needed everywhere. “Material Handling is the movement, storage, control and protection of material, goods, and products throughout the process of manufacturing, distribution, consumption and disposal. The focus is on the methods, mechanical equipment, systems and related controls used to achieve these functions.”

There are lots of available technologies in the market, developed by several companies and we work with any kind of system and layout to develop the Digital Information Modeling for our customer to ease up their project planning and requirement. Be it a green field project or a project already submitted to the end client. We can take care of :

• Master Planning
• Conceptual design
• Dynamic Simulation
• Tendering support
• 3D modeling and Digital Twin support
• Change Management
• Monitoring and Maintenance through Virtual Walkthrough, AR / VR, etc.

In today’s advanced world, Digital Information Modelling being considered by experts as one of the most imperative strategic technologies for businesses and governments, particularly within construction and asset management. This is now a new game-changing approach to construction. It is already been adopted by several industries etc.

We have a dedicated expert team to take care of Infrastructure Engineering including 2D/3D modelling for infrastructures like bridges, roads, railways, pipelines, power transmission towers etc. We can help eliminating the need for regular inspections, save time and money for engineers and asset owners, and reduce the risks of working on job sites by implementing our Digital Information Modelling – which may lead to check the performance of the infrastructure in real time online. Engineers can take decision about which structural elements need to be repaired or replaced, and when this must be done, to ensure the infrastructure is safe.

Trillions of dollars are spent each year on inspecting, monitoring and maintaining infrastructure around the world. Digitalising the way we look after our infrastructure can make the process more accurate and less costly in the long term than traditional labour-intensive practices. Using a digital twin is expected to produce cost savings of 20-30%. Moreover, reduced travel, by reducing emissions, benefits public health and the environment above all.

The field of Utility is massive as it is spread over every field of engineering. Managing utility is a mammoth task for every industry. To implement digital twin technology effectively, though, utilities must strive to set higher standards for interoperability and good data management. Our team of experts make sure to represent or model a high quality 3D model for utility first.

When a model integrating data from BIM and CAD software, GIS platforms, IoT sensors, and other applications can be transformed into a real-time 3D visualization, even more opportunities open up. Right now, most utilities don’t have the equipment needed to make digital twins accessible to lots of key stakeholders who could use them to drive decision-making. Well-functioning digital twins allows utilities to stream data from the cloud and visualize the utility’s processes in real time. This type of digitalization means business leaders can access the data they need when they need it in a graphic format that allows for deeper insights than a traditional dashboard. And the cloud-based nature of this technology means utilities don’t need to invest in expensive new hardware.

The combination of digital information modeling and AI and machine learning enables advanced network planning and scenario building.

Any industry that manufactures items can use digital twins, and most are already using them in some shape or form. Just some of the industries that use digital twins in manufacturing include:

• Automotive
• Agriculture
• Aerospace & aviation
• Consumer goods
• Healthcare and medical devices, etc.

We use digital twins in manufacturing in several ways like:

Improving System Designs-

Manufacturing teams use digital twins to plan out and test new production lines. So that they can find potential problems and areas to optimize before they create the physical system, saving time and money.

Testing of new products-

With digital twins, manufacturers can test out updated configurations while lowering the risk of costly miscalculations. Simulating many different scenarios is faster and easier than physical testing.

Monitoring and Preventative Maintenance-

With IoT connected devices and digital twins, information like humidity, motion, vibration, etc. can be incorporated into a comprehensive view of a system, complete with real-time data. Outliers, spikes in usage, or unexpected behaviors become easier to notice earlier on. If a problem begins to develop for a component, teams will be aware of it before it has the chance to halt production or become a hazard.

Asset Lifecycle Management-

Using digital twin technology, manufacturers can provide augmented reality (AR) programs to maintenance technicians. Through AR glasses, technicians can view the most up-to-date models of the machine laid over the one in front of them. This ensures they always have the right specs as they need them.